Battery Repurposing

Extending the life of EV batteries

Mapleview Energy partners with automotive OEMs, industrial battery electric vehicle manufacturers, fleet owners and operators, and auto recyclers to capture the value of overstocked, underused, and end-of-life batteries through second-life energy storage.

The Opportunity

Valuable capacity, underutilized

Across the electric vehicle ecosystem, large amounts of battery capacity sit outside active use. This includes both surplus inventory that was never deployed and batteries retired from vehicles that no longer meet automotive performance requirements.

While retired EV batteries typically retain 70–80% of their original capacity, and surplus batteries often retain near-original performance, both remain well suited for stationary energy storage applications.

Rather than immediately recycling these batteries, second-life deployments capture years of additional value while reducing the environmental impact of manufacturing new batteries.

Hands-on battery testing and repurposing at OTU lab

Responsible Handling and Repurposing of Retired EV Batteries

Standard operating procedures designed to ensure safe, traceable, and repeatable second-life deployment.

Inbound EV Battery Modules
Testing, Grading, and Sorting
Module Optimization
BMS Integration
Testing
Housing Unit Assembly
Deployed BESS to End User
UL 1974-aligned operating procedures
Battery Sources

Who we work with

Automotive OEMs

Working with vehicle manufacturers to provide a structured pathway for managing retired, surplus, and non-deployed battery packs through safe second-life repurposing.

Industrial OEMs

Supporting manufacturers of electric mining, construction, and material handling equipment by recovering and repurposing overstocked, underused, and end-of-life battery assets.

Fleet Operators

Helping commercial, municipal, and transit fleets manage batteries at end of vehicle life, extending asset value through second-life energy storage solutions.

Auto Recyclers

Collaborating with recyclers to divert suitable batteries into second-life applications before materials recovery, improving economics and reducing waste.

MacLean Engineering underground mining battery electric vehicle
Case Study

MacLean Engineering

Mapleview Energy partnered with MacLean Engineering, a manufacturer of battery-electric vehicles for underground mining, to repurpose overstocked and used battery assets.

The project highlights a scalable model for OEMs and fleet operators to extend battery life through second-life energy storage.

Industrial BEV
Battery Source
Mining Sector
Application
Lifecycle Responsibility

From sourcing to recycling

Mapleview Energy manages the full second-life battery value chain — from sourcing and qualification through system integration, AI-optimized grid operation, and end-of-use assessment.

Second-Life Energy Storage Lifecycle AI-Optimized BMS Platform
Sourcing & Testing Supply qualification
Integration & Deployment Capex reduction
Monitoring & Grid Interaction Revenue optimization
Performance Optimization Extended lifecycle
End-of-Use Assessment Data-driven decisions
Recycling & Recovery Circular economy
AI-powered BMS Continuous state-of-health monitoring with predictive maintenance
Data-driven lifecycle Optimized performance and safe long-term operation
Compliant recycling Defined end-of-life pathways with certified recycling partners

Have batteries to repurpose?

We're building partnerships across the EV battery supply chain.

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